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Planned shutdowns and unplanned shutdowns.

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Today is 3rd August. Since 31st July, our plant has been under a planned shutdown. There are two kinds of shutdowns in any industry. Planned shutdowns and unplanned shutdowns. An unplanned shutdown is one of the costliest events for any plant because production stops unexpectedly and we lose both time and money. A planned shutdown, however, is not an expense.  It is an investment. We stop the plant today so that it can run more reliably, safely and efficiently for many months ahead. So, what should we do during a shutdown? This is the time to complete all preventive maintenance jobs and all observation-based jobs that we noticed during plant operation but could not attend because the plant was running. It is also the best opportunity to inspect, clean, repair, align, lubricate, replace worn parts and improve the condition of every machine. Think of your own vehicle. When you give it to a service center, what do you expect when it comes back? You expect it to be fully serviced, any ...

Standard Operating Procedure (SOP) for Plant Maintenance

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Important Note: This SOP applies to all maintenance jobs except Preventive Maintenance. For complete SOP:  Click here