Sawan Jasoliya

The Backbone of Material Handling: Conveyors in Crushing & Screening Plants In any modern crushing and screening operation, conveyors are not just auxiliary equipment—they are the arteries of the plant, ensuring continuous, efficient, and controlled material flow. While crushers and screens often take the spotlight, the true productivity of a plant heavily depends on how effectively material is transferred between stages. Why Conveyors Matter More Than You Think A well-designed conveyor system directly impacts: Plant throughput (TPH) Operational efficiency Wear and tear on primary equipment Energy consumption Material segregation and quality A poorly configured conveyor can bottleneck even the most advanced crushing setup. Understanding Conveyor Capacity (TPH) The capacity of a conveyor is determined by a combination of variables: Where: A = Cross-sectional area of material (m²) V = Belt speed (m/s) ρ = Bulk density (kg/m³) Example: If: Belt width = 1000 mm Speed = 2.5 m/s Material...

Everyone is blaming the Gen Z nowadays. Why do we fail to manage the young workforce? It's not that we are incompetent.  It's not that they are careless. There is something else. There is a disconnect. There is a big gap. When we say gap, it's a relative thing. It's not skill gap or attitude gap.  It's because of a basic difference. We feel this difference because we compare. We compare them with our younger versions. What and how we were doing at their current ages. This is the Root Cause of all problems. We must stop this comparisons. I was doing the same mistake some years back. I realized and stopped.  I got the results. I am getting the results.  Now what has changed? When we grew up, the world was different. The way our parents treated us was different. The way our teachers treated us was different. The way we lived was totally different. And that's why what we are today is different. I believe you have a Gen Z child too. May be two. How do you want them t...

CBAM, Clinker, and Carbon: The 2027 Compliance Roadmap Every Cement Plant Must Build Now The Clock Is Ticking:  What CBAM Actually Means for Cement.  The Carbon Border Adjustment Mechanism entered its transitional phase in October 2023. From 2026, cement is among the six sectors covered by mandatory financial adjustments.  The mechanism is straightforward in principle: importers of high-carbon goods into the European Union must purchase carbon certificates corresponding to the CO₂ price that would have been paid under EU carbon pricing rules if the goods were produced in Europe.  For cement — specifically for clinker — this means that every tonne exported to or embedded in products entering the EU market carries a carbon cost proportional to its Scope 1 emissions intensity relative to the EUs free allocation benchmark.  That benchmark for clinker is approximately 0.689 tCO₂/tonne clinker. The average Indian cement plant produces clinker at 0.82 to 0.90 tCO₂/ton...

It's 16th April, 2026. Today morning, we had to repeat a topic. That itself tells us something. We are not failing in understanding. We are failing in execution discipline. Whenever a task comes to you as an HOD or a leader, there are only two roles you can play: Role#1:  You are the DOER. Role#2:  You are the COORDINATOR. There is no third category. Confusion starts when we don’t decide which role we are playing. ### If you are the DOER The moment a task comes to you, respond immediately. Yes or No. If Yes, then WHEN? Give a clear timeframe. If No, then explain WHY not. ### If you are the COORDINATOR Again, respond immediately. Yes or No. If Yes, delegate it to the right person. Ask them WHEN? Then commit that timeframe back to the issuer. If No, clearly state WHY. Delegation is not forwarding a message. Delegation means ownership with clarity. ### Now understand how your day is structured You already have two defined zones: List#A. Your Regular Work This consumes 5 to 6 hour...

Phone rings. I look at the screen. I already know. It is a marketing call. Caller ID makes it obvious. Still, I pick up. But I stay silent. After a couple of seconds, the voice comes. “Kya meri baat SHAVANKUMAR se ho rahi hai?” Even my name is not right. It is “Saavankumar,” with a soft ‘S’. The tone is always the same. Fast. Loud. Urgent. Maybe that is what they are trained to do. To grab attention. But I don’t engage. I disconnect. And this repeats. Again and again. I am sure many of us do the same. Either we don’t pick up, or we disconnect quickly. But then a thought comes. Someone is on the other side of that call. Calling strangers. Facing rejection. Every few seconds. Q1. How do they manage this work? Q2. How do they stay motivated to keep doing it? --- Q1. How do they manage this work? Most telecalling or cold-calling operations run on structured systems: Scripts and training: Callers are given fixed opening lines, tone guidelines, and objection-handling responses. That “urgent ...

The industrial buzzword "Root Cause Analysis" (RCA) is often more about bureaucracy than breakthroughs. In reality, most RCAs are post-mortem paperwork drills that end up blaming the "Doer" rather than fixing the "Design." True RCA is a leadership skill, not a clerical task. Here is why the industry is getting it wrong: 1. RCA is an "In-the-Moment" Reflex, Not a Meeting If you perform an RCA weeks after a failure, you aren’t analyzing data - you’re analyzing memories and assumptions. Real RCA happens parallel to problem-solving. A leader identifies the "why" while the "how" is being fixed. The "Doer" Trap: When done later, the easiest target is the person closest to the error. The Systemic Reality: True RCA looks past human error to the systemic gap that allowed the error to happen. 2. Leadership is RCA in Action Not everyone can do a real RCA because not everyone is willing to "turn their back on the crowd...