From 65% to 90% - The Roller Press Story That Pressed Me Forward!
It was 2011-12, and I was serving as HOD-Mechanical. My Plant Head called me into his office. He said, “We need to run the Roller Press in Cement Mill #2. There’s no mechanical issue. But I want you to take the lead.” Now, this machine hadn’t run for a long time. The operational team had faced multiple challenges. But when the boss puts faith in you, what do you say? “OKAY SIR.” That’s it. Challenge accepted. --- We tackled the issues - one by one, patiently, persistently. Finally, the Roller Press started running smoothly with the Cement Mill. I was happy. Relieved. I thought we did it. The boss smiled. He said, “Good. But we need 65% product in -2mm size. That’s what the system was designed for.” Again, I nodded. "Okay, Sir." What else could I say? We adjusted. Tweaked parameters. Solved more bottlenecks. Soon enough, we hit 65% -2mm product. I thought, “Yes, now he’ll be satisfied.” He said, “Great. Now let’s push for 80%.” No options. No debate. Just a raised bar. We work...